The Batch Cooker from Sunrise Environmental Equipment Co., Ltd. is a high-efficiency equipment specially developed for the production of meat and bone meal. It integrates chemicalization, degreasing, dehydration and drying, which comprehensively improves the efficiency and quality of meat and bone meal production, saves cost for enterprises and helps environmental protection.

-Sunrise, focus on manufacturing, efficient and durable meat and bone meal equipment.-

Status and Challenges of Meat and Bone Meal Industry

Meat and bone meal is widely used in animal husbandry and agriculture as an important component of feed and fertilizer. The traditional production method of meat and bone meal has many problems such as time-consuming, high energy consumption and pollution, which is difficult to meet the requirements of modernized production. In order to pursue a more efficient, more environmentally friendly production methods, many enterprises will focus on the fully automated equipment, batch cooking machine is one of the best.

The birth of the batch cooking machine

The batch cooker is a comprehensive machine that combines chemical preparation, degreasing, dewatering and drying, providing an all-round solution to the problems of high energy consumption and low efficiency in the production of meat and bone meal. The SUNRISE Batch Cooker integrates the traditional multiple processes into a single system, which not only dramatically improves production efficiency, but also effectively reduces energy consumption.

Core functions and features

Multi-functional integrated design

The Batch Cooker integrates the four core functions of chemical preparation, degreasing, dewatering and drying, allowing the entire process from raw material treatment to finished meat and bone meal to be completed in a single machine. This design not only saves space, but also simplifies operation and reduces labor input.

 -Sunrise, specializes in manufacturing efficient and durable meat and bone meal equipment.-

High efficiency and energy saving

The batch cooking machine reduces energy consumption to a minimum by optimizing heat utilization and process flow. Compared with traditional equipment, its energy consumption can be reduced by 30%-50%, which not only reduces the operating costs of enterprises, but also responds to the environmental protection policy of energy saving and emission reduction.

Fully automatic intelligent control

The equipment is equipped with an intelligent control system, which can automatically adjust the temperature, pressure and other parameters according to the characteristics of raw materials and process requirements, ensuring that each batch of production can achieve the best results. The operation is simple and convenient, even non-professionals can easily get started.

Environmental protection and high efficiency

The production of meat and bone meal is often accompanied by the generation of exhaust gases. The Batch Cooker is linked to an exhaust gas purification and treatment system that can degrade harmful substances to below environmental standards, minimizing the impact on the environment.

Technical principle of batch cooking machine

The equipment utilizes high temperature and high pressure chemical system technology to rapidly separate the fat and water in meat and bone, and then through the drying system to process the raw materials into meat and bone powder with low water content and rich nutrition. The whole process is closed operation to avoid secondary pollution. The efficient heat recovery system further improves the energy utilization rate, which is a technical innovation in the field of meat and bone meal production.

Application Cases: How Enterprises Benefit

Many enterprises have not only significantly improved their production efficiency after introducing the batch cooking machine, but also realized an overall reduction in costs. For example, after installing the equipment in a large feed mill, an assembly line that originally required 30 workers to operate now requires only 5 people to complete the same task, reducing labor costs by 80%. With this annual energy consumption has been reduced by 40%, saving millions of operating costs every year.

Sunrise, specializes in manufacturing, efficient and durable meat and bone meal equipment.

Why choose a batch steamer?

Reduce production costs

Although the initial investment in the batch cooking machine is large, its high efficiency and energy saving features make the return on investment cycle significantly shorter. Many users have reported that they were able to recover most of their costs within the first year of operation.

Improve product quality

The traditional process is prone to varying product quality of meat and bone meal due to human operation or unstable equipment performance. The automated operation of the batch cooking machine ensures the consistency of the finished product, and the moisture content and granularity of the meat and bone meal can reach the top level of the industry.

Environmental Compliance

With increasingly stringent environmental regulations, companies must upgrade their waste gas and water treatment. The environmental protection system that comes with the batch cooking machine not only saves companies from environmental penalties, but also enables them to obtain policy subsidies through cleaner production.

Broad market prospects

At present, the batch cooking machine is gradually becoming the meat and bone meal production field “standard”. In the country vigorously promote industrial automation and environmental protection under the background of production, batch cooking machine market demand will be very stable growth. For companies interested in expanding their meat and bone meal business, the early introduction of this equipment is undoubtedly a wise move.

The Sunrise batch cooking machine has injected new vitality into the meat and bone meal industry. With the advantages of high efficiency, energy saving and environmental protection, it is rapidly becoming a market favorite. For enterprises that want to stand out in the fierce market competition, the introduction of this equipment is undoubtedly the best choice to realize the transformation and upgrading.